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Ceramic Band Heaters
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     Ceramic Band Heaters - Construction
 
Power Saver Plus
Suggested Watt Density 50 to 55 Watts / Sq Inch.
Chrome Nickel Steel Sheathed with Heat Optimizing Insulated Cover
Single Piece Construction
500 mm long insulated Metal Braided Flexible Leads Barrel Nut Type clamping with
  Terminal Protection Box
Total Wall thickness : 45mm (12mm + 38mm Insulation)
  Min requirement : I.D. : 100mm, Width 75mm
Also available in two piece construction.
 
 
  Power Saver Plus Construction
 

Vinman has engineered an Robust Design to meet the increasing demand for Improved Heating Efficiency, Faster Productivity and at the same time Conserve Energy by Reducing Power Consumption, Based on the principle of radiation, conduction & convection this exclusive design comes with an Additional External HEAT OPTIMIZING Thermal Insulation apart from the Standard built in 4mm thick Insulation.. The heat generated will remain inside the gap between the heater and the Additional insulation (as shown in sketch) which not only helps conserves energy up to 30% and MORE but also helps minimize heat dissipation & lowers the external sheath temp by 60-70% dramatically improving the working atmosphere. For eg ; If the Inside surface temp is appx 280 deg C then the outer Sheath Temp will be appx 95°C. in comparison to other Ceramic Heater Bands.

Standard Feature for all "Power saver PLUS" Ceramic Heater bands:

  1. Chrome Nickel Steel sheathing.
    Chrome Nickel Steel inner housing as well as External Insulated housing with serrated edges provides maximum flexibility for ease of installation.
  2. Additional Heat Optimizing Thermal insulation
   
Apart from the in built 4mm Insulation A Special Additional HEAT OPTIMIZING Thermal Insulation (16mm ) along with an AIR POCKET which preserves the heat inside producing a uniform hot air layer between the Heater & the outer Insulation ( as shown in sketch above) This helps reduce power consumption upto 30% AND MORE (subject to working conditions) & prevents heat loss thereby lowering energy costs, improves Heating Efficiency for faster productivity and simultaneously also helps improve working atmosphere.
  3. High Grade Ceramic Insulators
   
Interlocking Steatite bricks designed for best combination of physical & dielectric strength, good thermal conductivity to heat cylindrical parts, good for sheath temperature upto 650°C. provides flexibility for ease of installation on the barrel.
  4. Ni-chrome Heating coil
   
Helically wound Nickel-Chrome resistance wire designed for maximum current carrying capacity is strung through specially Designed ceramic insulating bricks providing even heat distribution, thus eliminating hot spotting that can cause premature heater failure.
Options Available
 
   Premium Heat
   Suggested Watt Density 35 to 40 watts/sq. inch
Chrome Nickel Steel Sheathing with 4mm thick Heat saving Thermal insulation
Single Piece Construction.
500 mm long Insulated Metal Braided Flexible Leads. Barrel Nut Type clamping
  with Terminal Protection Box.
Total wall thickness 12mm.
  Min Requirement : I.D. 60mm, width 35mm.
Also available in two piece construction.
    View Details  
   Power Saver
   Suggested Watt Density 40 to 45 Watts / Sq Inch.
Chrome Nickel Steel Sheathed with 16mm thick Twin Insulated Cover Single Piece
  Construction.
500 mm long insulated Metal Braided Flexible Leads Barrel Nut clamping Type
  with Terminal Protection Box.
Total Wall thickness : 25 mm.
Also available in two piece construction.
    View Details  
 
 
 
 
 
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